{"id":4474,"date":"2025-12-15T14:36:11","date_gmt":"2025-12-15T06:36:11","guid":{"rendered":"https:\/\/www.djpackmachinery.com\/?post_type=blog&#038;p=4474"},"modified":"2026-07-21T14:43:48","modified_gmt":"2026-07-21T06:43:48","slug":"why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions","status":"publish","type":"blog","link":"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/","title":{"rendered":"Por qu\u00e9 es importante enviar pel\u00edculas y bandejas de muestra: detr\u00e1s de escena de las soluciones de sellado de bandejas personalizadas de DJPACK"},"content":{"rendered":"<p>When factories around the world order a\u00a0<b>tray sealing machine<\/b>, a\u00a0<b>MAP tray sealer<\/b>, o un\u00a0<b>vacuum skin packaging machine<\/b>\u00a0from DJPACK (Wenzhou Dajiang Vacuum Packaging Machinery Co., Ltd.), one question frequently comes up:<\/p>\n<p><b>\u201cWhy do I need to send my trays and film to your factory?\u201d<\/b><\/p>\n<p>At first glance, it may seem like an extra step. But for packaging equipment, this step is essential. In fact, it is the most reliable way to ensure a new machine performs flawlessly the moment it arrives at a customer\u2019s facility.<\/p>\n<p>This article explains\u2014using simple language and real engineering logic\u2014why sample trays and films matter, how they influence mold accuracy, and why global factories benefit from this process.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-4477\" src=\"https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters1.png\" alt=\"\" width=\"908\" height=\"440\" srcset=\"https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters1.png 908w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters1-300x145.png 300w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters1-768x372.png 768w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters1-18x9.png 18w\" sizes=\"(max-width: 908px) 100vw, 908px\" \/><\/p>\n<p>&nbsp;<\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_85 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Tabla de contenido<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Alternar tabla de contenido\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Palanca<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#1_Every_Tray_Looks_Simple_Until_You_Try_to_Seal_It\" >1. Every Tray Looks Simple Until You Try to Seal It<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#11_The_Dimensions_Problem_Everyone_Measures_Differently\" >1.1. The Dimensions Problem: Everyone Measures Differently<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#2_Around_the_World_Trays_Come_in_Endless_Shapes\" >2. Around the World, Trays Come in Endless Shapes<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#21_Tray_Rim_Width_Varies_by_Region\" >2.1. Tray Rim Width Varies by Region<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#22_Trays_Can_Be_Vertical_Angled_or_Curved\" >2.2. Trays Can Be Vertical, Angled, or Curved<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#23_The_Flange_Angle_Is_Not_Always_Straight\" >2.3. The Flange Angle Is Not Always Straight<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#24_Sample_Trays_Allow_Perfect_Mold_Adaptation\" >2.4. Sample Trays Allow Perfect Mold Adaptation<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#3_Why_DJPACK_Requires_at_Least_50_Trays_for_Testing\" >3. Why DJPACK Requires at Least 50 Trays for Testing<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#31_Some_Trays_Cannot_Be_Reused_After_Testing\" >3.1. Some Trays Cannot Be Reused After Testing<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#32_Multiple_Tests_Are_Required_for_Calibration\" >3.2. Multiple Tests Are Required for Calibration<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#33_Deformation_Happens_After_Repeated_Heat_Exposure\" >3.3. Deformation Happens After Repeated Heat Exposure<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#34_Adequate_Samples_Protect_Both_Buyer_and_Manufacturer\" >3.4. Adequate Samples Protect Both Buyer and Manufacturer<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#4_Why_Tray_Materials_Matter_More_Than_Most_Buyers_Expect\" >4. Why Tray Materials Matter More Than Most Buyers Expect<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#41_Different_Melting_Temperatures\" >4.1. Different Melting Temperatures<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-15\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#42_Heat_Conductivity_Affects_Sealing_Time\" >4.2. Heat Conductivity Affects Sealing Time<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-16\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#43_Film_Type_Must_Match_Tray_Material\" >4.3. Film Type Must Match Tray Material<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-17\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#5_Why_Films_Are_Just_as_Important_as_Trays\" >5. Why Films Are Just as Important as Trays<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-18\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#51_Film_Formulations_Differ_by_Application\" >5.1. Film Formulations Differ by Application<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-19\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#52_DJPACK_Does_Not_Force_Customers_to_Send_Film\" >5.2. DJPACK Does Not Force Customers to Send Film<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-20\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#53_Film%E2%80%93Tray_Compatibility_Must_Be_Verified\" >5.3. Film\u2013Tray Compatibility Must Be Verified<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-21\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#6_What_If_Customers_Do_Not_Have_Trays_or_Film_Yet\" >6. What If Customers Do Not Have Trays or Film Yet?<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-22\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#61_Consumables_Can_Be_Purchased_Through_DJPACK\" >6.1. Consumables Can Be Purchased Through DJPACK<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-23\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#62_Materials_Used_for_Testing_Are_Shipped_With_the_Machine\" >6.2. Materials Used for Testing Are Shipped With the Machine<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-24\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#63_Long-term_Supplier_Recommendations_Available\" >6.3. Long-term Supplier Recommendations Available<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-25\" href=\"https:\/\/www.djpackmachinery.com\/es\/blog\/why-sending-sample-trays-and-films-matters-behind-the-scenes-of-djpacks-custom-tray-sealing-solutions\/#7_Final_Thoughts_Samples_Today_Ensure_Perfect_Sealing_Tomorrow\" >7. Final Thoughts: Samples Today Ensure Perfect Sealing Tomorrow<\/a><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"1_Every_Tray_Looks_Simple_Until_You_Try_to_Seal_It\"><\/span><b>1. Every Tray Looks Simple Until You Try to Seal It<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>To many buyers, a plastic tray is just a plastic tray.<\/p>\n<p>But to a manufacturer of\u00a0<b>m\u00e1quinas selladoras de bandejas<\/b>, every tray is a unique object with its own\u00a0geometry, its own material behavior, and its own sealing requirements.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"11_The_Dimensions_Problem_Everyone_Measures_Differently\"><\/span><b>1.1. The Dimensions Problem: Everyone Measures Differently<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Customers from different countries measure lengths in different ways:<\/p>\n<ul>\n<li>Some measure\u00a0<b>internal dimensions<\/b>\u00a0(usable space inside the box).<\/li>\n<li>Others measure the\u00a0<b>outer rim<\/b>\u00a0(which directly affects mold design).<\/li>\n<li>Some measure only the bottom footprint, not the top opening.<\/li>\n<li>Others ignore the height of the flange.<\/li>\n<\/ul>\n<p>This leads to misunderstanding because a custom mold needs\u00a0<b>exact rim-to-rim data<\/b>, not approximate numbers. Even a 1- 2mm deviation can affect sealing performance.<\/p>\n<p>When DJPACK receives physical trays:<\/p>\n<ul>\n<li>Engineers can take precise measurements<\/li>\n<li>The mold is designed with the correct rim profile<\/li>\n<li>No risk of \u201ctray doesn\u2019t fit the mold\u201d or \u201cfilm won\u2019t seal\u201d issues<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"2_Around_the_World_Trays_Come_in_Endless_Shapes\"><\/span><b>2. Around the World, Trays Come in Endless Shapes<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Even if two trays share the same volume or size label, their physical structure can be totally different. This is the part most buyers don\u2019t realize until they purchase a sealing machine.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"21_Tray_Rim_Width_Varies_by_Region\"><\/span><b>2.1. Tray Rim Width Varies by Region<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Some countries produce trays with narrow sealing rims; others prefer wide rims for strength.<\/p>\n<p>A mold must match these rims exactly\u2014otherwise the sealing bar cannot deliver consistent pressure.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"22_Trays_Can_Be_Vertical_Angled_or_Curved\"><\/span><b>2.2. Trays Can Be Vertical, Angled, or Curved<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Tray walls may be:<\/p>\n<ul>\n<li>perfectly vertical<\/li>\n<li>slightly tapered<\/li>\n<li>deeply angled<\/li>\n<li>subtly curved<\/li>\n<\/ul>\n<p>These small differences influence how the tray sits inside a mold and how the sealing pressure distributes across its surface.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"23_The_Flange_Angle_Is_Not_Always_Straight\"><\/span><b>2.3. The Flange Angle Is Not Always Straight<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>In many trays, the flange is not flat\u2014it is slightly curved, bent, or reinforced for stacking. This angle directly affects sealing accuracy. If the mold does not match the angle, air leaks can appear even when temperature and pressure are correct.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"24_Sample_Trays_Allow_Perfect_Mold_Adaptation\"><\/span><b>2.4. Sample Trays Allow Perfect Mold Adaptation<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>DJPACK\u2019s engineers evaluate:<\/p>\n<ul>\n<li>rim flatness<\/li>\n<li>espesor<\/li>\n<li>flange behavior under pressure<\/li>\n<li>wall stability<\/li>\n<li>tray elasticity under heat<\/li>\n<\/ul>\n<p>This enables them to design molds that are not only accurate but also\u00a0<b>stable under repeated sealing cycles<\/b>, giving customers consistent results and longer machine life.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"3_Why_DJPACK_Requires_at_Least_50_Trays_for_Testing\"><\/span><b>3. Why DJPACK Requires at Least 50 Trays for Testing<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Many customers ask:\u00a0<b>\u201cWhy do you need so many trays? Isn\u2019t a few enough?\u201d<\/b><\/p>\n<p>Actually, no.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"31_Some_Trays_Cannot_Be_Reused_After_Testing\"><\/span><b>3.1. Some Trays Cannot Be Reused After Testing<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>When a tray is heat-sealed and the film is peeled off for inspection:<\/p>\n<ul>\n<li>A PE-coated tray may tear<\/li>\n<li>The flange may deform<\/li>\n<li>Adhesive layers may stretch<\/li>\n<li>The tray may warp slightly under heat<\/li>\n<\/ul>\n<p>Once this happens, the tray cannot be used for another test.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"32_Multiple_Tests_Are_Required_for_Calibration\"><\/span><b>3.2. Multiple Tests Are Required for Calibration<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>To optimize factory settings, engineers must run dozens of tests to determine:<\/p>\n<ul>\n<li>best sealing temperature<\/li>\n<li>ideal sealing time<\/li>\n<li>correct pressure value<\/li>\n<li>alignment accuracy<\/li>\n<li>mold opening\/closing smoothness<\/li>\n<li>film tension behavior<\/li>\n<\/ul>\n<p>Each test consumes trays.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"33_Deformation_Happens_After_Repeated_Heat_Exposure\"><\/span><b>3.3. Deformation Happens After Repeated Heat Exposure<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>If only a few trays are supplied, the same trays end up being tested repeatedly. Heat, pressure, and mechanical movement can gradually deform them. A deformed tray can mislead the engineer into thinking:<\/p>\n<ul>\n<li>the mold is incorrect<\/li>\n<li>the machine has alignment issues<\/li>\n<li>the sealing bar has uneven pressure<\/li>\n<\/ul>\n<p>Only\u00a0<b>fresh and undeformed trays<\/b>\u00a0allow accurate judgment.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"34_Adequate_Samples_Protect_Both_Buyer_and_Manufacturer\"><\/span><b>3.4. Adequate Samples Protect Both Buyer and Manufacturer<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Enough trays ensure:<\/p>\n<ul>\n<li>No risk of inaccurate mold sizing<\/li>\n<li>Reliable factory test results<\/li>\n<li>Smooth machine acceptance<\/li>\n<li>Fewer problems during installation<\/li>\n<li>Guaranteed sealing performance on arrival<\/li>\n<\/ul>\n<p>It truly benefits both\u00a0manufacturer and clients.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-4478\" src=\"https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters2.png\" alt=\"\" width=\"908\" height=\"440\" srcset=\"https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters2.png 908w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters2-300x145.png 300w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters2-768x372.png 768w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters2-18x9.png 18w\" sizes=\"(max-width: 908px) 100vw, 908px\" \/><\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"4_Why_Tray_Materials_Matter_More_Than_Most_Buyers_Expect\"><\/span><b>4. Why Tray Materials Matter More Than Most Buyers Expect<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Trays used for sealed packaging are made from a variety of materials:<\/p>\n<ul>\n<li>PP (Polipropileno)<\/li>\n<li>PET \/ APET<\/li>\n<li>CPET<\/li>\n<li>Multilayer PP-PE<\/li>\n<li>Eco-degradable plastics<\/li>\n<li>Aluminum trays<\/li>\n<li>PE-coated paper trays<\/li>\n<\/ul>\n<p>Each material has completely different behavior under heat.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"41_Different_Melting_Temperatures\"><\/span><b>4.1. Different Melting Temperatures<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Por ejemplo:<\/p>\n<ul>\n<li>PP trays require higher sealing temperatures<\/li>\n<li>PET trays soften quickly and need lower temperatures<\/li>\n<li>CPET trays tolerate high heat for oven use<\/li>\n<li>PE coatings have specific melting activation points<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"42_Heat_Conductivity_Affects_Sealing_Time\"><\/span><b>4.2. Heat Conductivity Affects Sealing Time<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Some materials absorb heat slowly.<\/p>\n<p>Some absorb heat too quickly.<\/p>\n<p>Some soften unevenly.<\/p>\n<p>DJPACK adjusts sealing time and pressure based on these behaviors.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"43_Film_Type_Must_Match_Tray_Material\"><\/span><b>4.3. Film Type Must Match Tray Material<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>A mismatch can cause:<\/p>\n<ul>\n<li>weak seals<\/li>\n<li>melted rims<\/li>\n<li>film breaking under heat<\/li>\n<li>sealing wrinkles<\/li>\n<\/ul>\n<p>This is why sending trays-and their corresponding films-helps ensure the correct engineering decisions.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"5_Why_Films_Are_Just_as_Important_as_Trays\"><\/span><b>5. Why Films Are Just as Important as T<\/b><b>ray<\/b><b>s<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Even if the correct tray is used, a film mismatch can ruin sealing.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"51_Film_Formulations_Differ_by_Application\"><\/span><b>5.1. Film Formulations Differ by Application<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Films vary by:<\/p>\n<ul>\n<li>espesor<\/li>\n<li>layer structure<\/li>\n<li>heat-activation layer<\/li>\n<li>sealing strength<\/li>\n<li>shrink behavior<\/li>\n<li>Stretch Strength<\/li>\n<li>oxygen transmission rate<\/li>\n<\/ul>\n<p>MAP tray sealer and vacuum skin packaging machine applications especially require precisely matched films.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"52_DJPACK_Does_Not_Force_Customers_to_Send_Film\"><\/span><b>5.2. DJPACK Does Not Force Customers to Send Film<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>But sending film always results in:<\/p>\n<ul>\n<li>better settings<\/li>\n<li>more accurate testing<\/li>\n<li>smoother first-time use<\/li>\n<\/ul>\n<p>If customers cannot send film, they must at least specify the material. This allows DJPACK to use equivalent films during testing.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"53_Film%E2%80%93Tray_Compatibility_Must_Be_Verified\"><\/span><b>5.3. Film\u2013Tray Compatibility Must Be Verified<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Film must be suitable for the tray material.<\/p>\n<p>Film must seal cleanly without bubbles or leaks.<\/p>\n<p>Film must peel correctly (if easy peelable type).<\/p>\n<p>Testing ensures all three conditions are met.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"6_What_If_Customers_Do_Not_Have_Trays_or_Film_Yet\"><\/span><b>6. What If Customers Do Not Have Trays or Film Yet?<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>DJPACK supports\u00a0new factories and startups that do not yet have packaging materials.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"61_Consumables_Can_Be_Purchased_Through_DJPACK\"><\/span><b>6.1. Consumables Can Be Purchased Through DJPACK<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The company can help source:<\/p>\n<ul>\n<li>Variable Scale of Trays<\/li>\n<li>VSP film<\/li>\n<li>MAP lidding film<\/li>\n<li>Variable Scale of Trays<\/li>\n<\/ul>\n<p>This effectively reduces the purchasing pressure for startups\u2014we help you find reliable and stable consumables suppliers<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"62_Materials_Used_for_Testing_Are_Shipped_With_the_Machine\"><\/span><b>6.2. Materials Used for Testing Are Shipped With the Machine<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>This ensures that when the customer receives the tray sealing machine, they can immediately:<\/p>\n<ul>\n<li>prueba<\/li>\n<li>adjust<\/li>\n<li>compare<\/li>\n<li>train operators<\/li>\n<\/ul>\n<p>Reduce setup and consumables arrival time to get into production faster.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"63_Long-term_Supplier_Recommendations_Available\"><\/span><b>6.3. Long-term Supplier Recommendations Available<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>For larger production needs, DJPACK can recommend stable suppliers, making it easier for customers to buy trays and films later.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"7_Final_Thoughts_Samples_Today_Ensure_Perfect_Sealing_Tomorrow\"><\/span><b>7. Final Thoughts: Samples Today Ensure Perfect Sealing Tomorrow<\/b><b><\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>In the world of food packaging, precision is everything. A tray that looks simply is actually a complex engineered product. And when matched with the right mold and film, it becomes a powerful combination for freshness, safety, and shelf life.<\/p>\n<p>Sending trays and film is not an inconvenience.<\/p>\n<p>It is the foundation of:<\/p>\n<ul>\n<li>accurate mold design<\/li>\n<li>stable machine operation<\/li>\n<li>perfect sealing quality<\/li>\n<li>fewer problems after installation<\/li>\n<li>faster startup<\/li>\n<li>longer equipment life<\/li>\n<\/ul>\n<p>DJPACK\u2019s commitment is simple:<\/p>\n<p><b>Every machine should work perfectly the moment it reaches the customer.<\/b><\/p>\n<p>And the best way to guarantee that is to start with the real trays and real films the customer will use.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-4479\" src=\"https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters3.png\" alt=\"\" width=\"908\" height=\"440\" srcset=\"https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters3.png 908w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters3-300x145.png 300w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters3-768x372.png 768w, https:\/\/www.djpackmachinery.com\/wp-content\/uploads\/2026\/07\/why-sending-sample-trays-and-films-matters3-18x9.png 18w\" sizes=\"(max-width: 908px) 100vw, 908px\" \/><\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>When factories around the world order a\u00a0tray sealing machine, a\u00a0MAP tray sealer, or a\u00a0vacuum skin packaging machine\u00a0from DJPACK (Wenzhou Dajiang Vacuum Packaging Machinery Co., Ltd.), one question frequently comes up: \u201cWhy do I need to send my trays and film to your factory?\u201d At first glance, it may seem like an extra step. But for [\u2026]<\/p>","protected":false},"featured_media":4477,"template":"","meta":{"_acf_changed":false,"footnotes":""},"blog_category":[16],"class_list":["post-4474","blog","type-blog","status-publish","has-post-thumbnail","hentry","blog_category-industry-news"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/blog\/4474","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/blog"}],"about":[{"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/types\/blog"}],"version-history":[{"count":1,"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/blog\/4474\/revisions"}],"predecessor-version":[{"id":4480,"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/blog\/4474\/revisions\/4480"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/media\/4477"}],"wp:attachment":[{"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/media?parent=4474"}],"wp:term":[{"taxonomy":"blog_category","embeddable":true,"href":"https:\/\/www.djpackmachinery.com\/es\/wp-json\/wp\/v2\/blog_category?post=4474"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}